Just my .02 cents: (Btw, hi people)
I’d personally considering having a startup cost + per sq.in.
For example, $7 for startup + $2 per inch.
This would, of course, hurt people wanting a 1 inch by 1 inch board, but the moment you exceed 2.5 inches, you begin saving money. You could always have a “whichever is cheaper, $5 per inch or $7 + $2 per inch” policy as well. And if Pittuck finishes the online DRC and you upload via that, it’ll choose automatically.
The advantage is for any slightly larger boards, and I assume the biggest problem is getting everything to align properly, etc. during import, so a bigger board wouldn’t be a bigger problem, is that you end up not paying a excessively high price for said large board - I’ve contemplated ordering a 30 sq.in board, and it becomes rather pricey after the change. Especially annoying, seeing as it’s a circle and you waste a whole lot. (LED wall clock)
Of course, it’ll be a little more expensive than the initial $2.50 deal for most orders except really big ones (above 15 sq.in, you begin saving money), but it might work for you?
And if a board has serious errors, you could always have an extra charge. And if the customer doesn’t want to go ahead with it, you could always have a non-refund on the DRC fee ($7), if that’s desireable.
After all, you did the DRC job, and just because they’re not satisfied with it, well.
Anyway, a bit off-topic:
I just wanted to thank you guys at SPE for the excellent service you provided when I ordered my stuff, I did intend to post about it but it slipped my mind. Most impressive shipping time too.
J. E. Angell