I use Orcad 9.2, which should be very similar to 9.1.
About the dimensions, batch pcb’s drc also gave me strange results slightly off from the actual values for the dimensions. The pcbs came out just fine. If the gerber files look good in viewmate, that’s a good indication that everything is ok. I usually have the board outline on the global layer (0), and the origin in the lower left of the pcb. The post process tool places that outline on the .ast layer (if enabled).
As far as the drill points, did you include the thruhole.tap file in the .zip? The .drd is just gerber artwork for the drill symbols.
I can send you .zip of a project I recently ordered, so you can view the files.
What does “Warning: No drill points were found” really mean? I did screw
up the first submission (Please don’t even bother trying to figure it out),
but I fixed my zip file, & the bot found the right file inside, but it still doesn’t
like what I sent.
I’m using an old version of OrCAD (9.10) if that helps.
I’m using OrCAD 10, and have the same problem. The good news is that all you need to do is open up your thruholes.tap file in a text editor and make a few simple changes – see http://www.sparkfun.com/cgi-bin/phpbb/v … php?t=2146 (feel free to PM if you need any help with that).