Can't get Sunny Buddy to charge battery

Greetings all,

I’m continuing to work thru the sunny buddy trying to get it to charge any battery. Brand new hardware as I believe I somehow killed the last sunny buddy. The current configuration is such:

Lab power supply 6v @ 2A (solar panel simulator) → Sunny buddy → INA260 power sensor → Photon weather shield

There is a a 2000mAh LiPo attached to the sunny buddy battery connector

The Photon takes a power reading once a minute and it gets sent up to ubidots for graphing. I see the downstream power consumption is about 110mA going toward the photon weather shield. I did the set point calibration with the bench power supply as documented in the hook up guide. SET test point = 3v.

From the graph I can see that the SB does not indicate it’s charging until the battery gets down to about 3.9v then !CHRG is asserted… However the voltage as measured between the SB and the weather shield continued to drop. At some point we hit the 3.3v regulator drop out voltage (mic5205 on the weather shield) and the whole thing dies. I’d expect that once !CHRG is asserted that the voltage measured would start to increase toward approx 4.2v thusly recharging the LiPo battery. No such behavior. Given the current draw measured at the weather shield ~110mA, there should be ~300mA to send toward the LiPo for recharging.

So here is the question, why no LiPo charging? There is ample current from the bench power supply for this action. I’ve not modified the Sunny Buddy, other than adjusting the sense potentiometer as explained above, so I’m expecting a net positive ~300mA of current heading back to the LiPo for charging.

Any and all help is appreciated.

https://pasteboard.co/JQends9.png

Does increasing your “solar panel” voltage to 7 or higher volts get things working?

I can give that a shot. let me get back to the lab and test it out.

At 12v it’s charging the battery (SoC is going up) and keeping the photon running as well. humm… so this would lead me to that a single 6v 3.5w panel is not going to do it and i’ll need two in series to get to 12v thereby being able to actually charge…

Here is what I’m getting with 12v applied to the sunny buddy

https://pasteboard.co/JRJugOD.png

the battery charges up to almost 4v and then the sunny buddy stops passing power and allows the battery to begin to discharge. At just about 3.9v the charger kicks back on and we repeat the cycle.

It would seem to me that while “solar power” is available it should be passing that thru to the output. But once the SoC hits “full” at ~4v it switches off and allows the battery to discharge a bit.

Is this behaviour to be expected?

It would seem to me that while “solar power” is available it should be passing that thru to the output. But once the SoC hits “full” at ~4v it switches off and allows the battery to discharge a bit.

Is this behaviour to be expected?

Yep, that’s as designed. The charger doesn’t charge the battery up all the way to 4.2 volts help with battery longevity. :slight_smile: